The plastics manufacturing or plastics and rubber processing industry involves many plastic machining or rubber processing tasks which generate dust and waste. Due to today's high production speeds, this dust and waste must be eliminated as it is produced to keep the production tool environment as clean as possible.
The design and positioning of collections, whether single or multiples units are critical aspects of an efficient system. Delta NEU ensure that each point is of most effective configuration and positioned in the most appropriate place so that waste can be collected at source.
Delta NEU has developed a range of well proven filters to remove and collect dust from conveying air. These include the JETLINE range of high-performance reserve jet filters and the heat recovery filter, which provides a cost-effective means of removing fibrous dust exhausted by separators.
Frequently reclaimed material is recycled back into the production process on-site. Many schemes designed by Delta NEU incorporate a granulation device, linked to a separator which reduces/regrinds the waste material to ease reprocessing. Shredders are employed to feed the larger pieces of waste into the system.
Process waste extraction in plastic processing
Manufacture of car headlights, suction of “thermodur” waste on finishing robots. A collection system sucks directly to the robot the cutting waste, which is transported to a receiving bin located in a dedicated room, via a suction network and an air-material separation system.
Precision machining of plastics to obtain a plastic product generates dust or waste and must be removed.
The industrial production of plastics and rubber, and in particular, production lines for rubber flaps, rubber washers or rubber seals, is one of the most polluting sectors that exist. Another extremely polluting sector is tire manufacture — from preparation of the mixture to the finishing stations.
NEU offers dust collection and waste extraction systems which suck away pollutants directly at the source of emission on production lines of all types of plastic and rubber waste.
NEU is notably a referenced supplier among tire manufacturing companies and has implemented systems throughout the world. A pneumatic conveying network removes waste as it is produced, transporting it to a purpose-built area or outside the building.
The waste is then stored in one place and can be processed by a specialised waste disposal or waste recycling facility. In order to implement this kind of system, a specific study must be conducted at the customer's site to optimize the possible solutions and investigate the existing electrical power installations.
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